Hot Mix Plant

Product Details:

Universal offers stationary & mobile continuous type parallel flow Asphalt Drum Mix Plants for producing quality hotmix for flexible pavement construction.The ingredients of the hotmix, in required proportion, are continuously fed to the rotating drum in drying & mixing zones and the discharge end of the drum delivers continuous output of the hotmix. The main ingredients of hotmix are virgin cold aggregates of different grades, asphalt (bitumen) and mineral fillers.

The main components of Asphalt Drum Mix Plant are Multiple Cold Aggregate Feeder Bins, Single Deck Scalping Screen, Slinger Conveyor, Rotary Drum, Burner, Load out Conveyor, Asphalt Tank, Mineral Filler Unit, Fuel Service Tank, Wet Scrubber and Control Panel.

Multi Bin Cold Feed System:

• Stores, Meters And Supply In Required Proportion Different Size Of Cold Virgin Aggregates For The Production Process.

Scalping Screen:

• Oversized Aggregates From Feeder Bins Are Removed By Single Deck Scalping Screen Before They Are Fed Into Drum Through Slinger Conveyor.

Slinger Conveyor:

• Transfers The Screened Aggregates From The Feeder Bins To The Rotary Drum Through Inlet Beneath The Burner.

Rotary Drum:

• Cold Aggregates Fed By Slinger Conveyor Are Dried & Heated In The Primary Section And Are Mixed With Asphalt & Filler Material In The Secondary Section To Produce The Quality Hotmix Which Is Delivered To Load Out Conveyor.

Dryer Burner:

• Produces The Required Flame Through Proper Air Fuel Ratio And Builds The Necessary Temperature Inside The Drum For Drying And Heating Of The Aggregates.

Load Out Conveyor:

• Transfers The Hotmix Output Received For The Drum Directly To The Truck Or Storage Silo.

Asphalt Tank:

• Stores, Meters And Delivers The Asphalt In Required Proportion To The Mixing Section Of The Drum. Asphalt Is Sprayed Uniformly In The Mixing Zone For Accurate Coating On Aggregates.

Mineral Filler Unit:

• Stores, Meters & Delivers The Mineral Filler Material In Required Proportion To The Mixing Section Of The Drum.

Fuel Service Tank:

• Stores The Fuel (Ldo/ Diesel) And Supplies The Dryer And Asphalt Tank Burners At Required Pressure By Fuel Pumping Station.

Wet Scrubber Unit:

• Pollution Control Unit That Absorbs & Traps The Hazardous Gases And Dust Particles Escaping Along With The Exhaust Gases.

Control Panel:

• It Is Centralized Control Panel From Where All The Operations Of The Asphalt Drum Mix Plant Components Are Controlled.

Product Details:

Other Details:

• Dryer Mixing Unit With Pressure Jet Burner With Auto Temperature Controls Cyclone Efficient Dust Collector Systems With Motor.
• 4-Bin Feeder For Cold Aggregate With Individual Dc Electrical Motor Each Bin And Load Cell For Weighing Of Arrogate And Gathering Conveyor And One Vibratory Motor.  
• Slinger(Charging) Conveyor To Feed Material From Feeder To Thermo Drum For Mixing. 1 No.
• Inclined Load Out Conveyor With Hydraulic G.O.B. Hopper For Unloading Of Mix Material In Truck With Lump Form To Avoid Segregation. 1 No.
• Ac/Dc Control Panel For Automatic And Manual Operation Of The Plant Computerize System. We Are Attaching Facility For Monitor Systems.  
• Filler Unit With Blower System  
• Vibrator Screen For Removal Of Oversize Material.
• L.D.O. Tank With 4000 Ltr Capacity.
• Wet Scrubber Type Pollution Control Unit .
• Heat & Dust Proof Cabin (12x6) .
• All Cables And Foundation Bolts (Without Main Cable).  

Additional Information:

• Item Code: DM-60

Product Details:

Components:

• Four Bin Feeder
• Slinger Conveyor
• Vibrator Screen
• Dryer Mixing Unit
• Pollution Control Unit
• Bitumen Tank Of 25 Ton Capacity.
• L.D.O Tank Of 4000 Liters Capacity
• Filler Unit
• Loadout Conveyor
• AC Drive Control Panel
• Heat & Dust Proof Cabin

Price Range:

• 1 Lakh to 50 Lakh 

Product Details:

Product Details:

• Four Bin Feeder
• Slinger Conveyor
• Vibrator Screen
• Dryer Mixing Unit
• Pollution Control Unit
• Bitumen Tank
• L.D.O Tank
• Filler Unit
• Loadout Conveyor
• AC Drive Control Panel
• Heat & Dust Proof Cabin(w.o main cable)

Price Range:

•20 Lakh To 27 Lakh

Product Details:

• Mobile Asphalt Hot Mix Plant Model Dm-35 Having Output Capacity 35 Tph3-Bin Feeder For Cold Aggregate With Individual Ac Electrical Motor Each Bin And Load Cell For Weighing Of Arrogate And Gathering Conveyor And One Vibratory Motor.
• Drum For Mix Unit With Pressure Jet Burner With Auto Temperature Controls Cyclone Efficient Dust Collector Systems With Motor.Slinger Conveyor To Feed Material From Feeder To Thermo Drum For Mixing,Inclined Load Out Conveyor With Hydraulic G.O.B. Hopper For Unloading Of Mix Material In Truck With Lump Form To Avoid Segregation.
• Ac Drive Control Panel For Operating Of The Plant.
• Single Deck Vibrator Screen For Removing Unwanted Materials.
•   Heat & Dust Proof Cabin(8x6) (Without Air Conditioner)
• All Units Suitably Mounted On One Axle Complete With , Wheel Hubs, Trailer Towing Pins, Pneumatic Braking. Tyres, Tubes And Wheel Plates Not Included.
• Pre Wired With Cables, Socket, Plug, Junction Box To Interconnect The Units.

Product Details:

Universal offers stationary & mobile continuous type parallel flow Asphalt Drum Mix Plants for producing quality hotmix for flexible pavement construction.The ingredients of the hotmix, in required proportion, are continuously fed to the rotating drum in drying & mixing zones and the discharge end of the drum delivers continuous output of the hotmix. The main ingredients of hotmix are virgin cold aggregates of different grades, asphalt (bitumen) and mineral fillers.The main components of Asphalt Drum Mix Plant are Multiple Cold Aggregate Feeder Bins, Single Deck Scalping Screen, Slinger Conveyor, Rotary Drum, Burner, Load out Conveyor, Asphalt Tank, Mineral Filler Unit, Fuel Service Tank, Wet Scrubber and Control Panel.

Multi Bin Cold Feed System:

Stores, Meters And Supply In Required Proportion Different Size Of Cold Virgin Aggregates For The Production Process.

Scalping Screen:

Oversized Aggregates From Feeder Bins Are Removed By Single Deck Scalping Screen Before They Are Fed Into Drum Through Slinger Conveyor.

Slinger Conveyor:

Transfers The Screened Aggregates From The Feeder Bins To The Rotary Drum Through Inlet Beneath The Burner.

Rotary Drum:

Cold Aggregates Fed By Slinger Conveyor Are Dried & Heated In The Primary Section And Are Mixed With Asphalt & Filler Material In The Secondary Section To Produce The Quality Hotmix Which Is Delivered To Load Out Conveyor.

Dryer Burner:

Produces The Required Flame Through Proper Air Fuel Ratio And Builds The Necessary Temperature Inside The Drum For Drying And Heating Of The Aggregates.

Load Out Conveyor:

Transfers The Hotmix Output Received For The Drum Directly To The Truck Or Storage Silo.

Asphalt Tank:

Stores, Meters And Delivers The Asphalt In Required Proportion To The Mixing Section Of The Drum. Asphalt Is Sprayed Uniformly In The Mixing Zone For Accurate Coating On Aggregates.

Mineral Filler Unit:

Stores, Meters & Delivers The Mineral Filler Material In Required Proportion To The Mixing Section Of The Drum.

Fuel Service Tank:

Stores The Fuel (Ldo/ Diesel) And Supplies The Dryer And Asphalt Tank Burners At Required Pressure By Fuel Pumping Station.

Wet Scrubber Unit:

Pollution Control Unit That Absorbs & Traps The Hazardous Gases And Dust Particles Escaping Along With The Exhaust Gases.

Control Panel:

It Is Centralized Control Panel From Where All The Operations Of The Asphalt Drum Mix Plant Components Are Controlled.

Product Details:

• Five Bin Feeder 
• Slinger Conveyor
• Vibrator Screen
• Dryer Mixing Unit 120-140 TPH With Pollution Control Unit.
• Loadout Conveyor With 15 Ton Storage Silo.
• Bitumen Storage Tank Of 25 Ton Capacity With Burner.
• L.D.O Tank
• Filler Unit
• AC Drive Control Panel With Cabin.